Pictures of how I cleaned the gunk out of the CDI box on my 1985 1986 1987 Suzuki GSX-R750 motorcycle.
But first, lets pay some bills:
I read on Gixxer.com that the circuit board inside the Ignitor (CDI) box
was covered in clear goo at the factory to protect it from vibration.
And that the goo turns brown and solidifies and becomes conductive with age,
and interferes with the proper funcitioning of the CDI.
And that cleaning out the goo make motorcycle go more good.
I do not know what I am doing, but I am doing it anyway.
There is the Ignitor, or CDI box, on the left side of the bike next to the battery box.
CDI stands for Capacitor Discharge Ignition.
The CDI box builds up a charge in a Capacitor.
The charge is greater than the alternator's 12 volts,
but still less than the 40,000 volts of the secondary coil.
The CDI charges to something on the order of 400 volts.
The CDI then Discharges the Capacitor to the coil
based on the timing from the signal generator, to cause Ignition.
There is the CDI again. Still next to the battery box. But now it really has meaning, no?
Anyway, I removed the two machine screws that hold on the box,
then these two wire connectors.
I popped open the side of the box where the wires go in. A little clip on each side.
Then I slid out the circuit board.
It was a bit stuck with glue, but big pliers and extreme force did the trick.
There is the circuit board of the CDI with the solidified brown goo on it.
There is the circuit board of the CDI with the solidified brown goo off of it.
This only took about an hour and a half of careful picking, scraping,
and praying that I did not damage the circuits, which I would have no idea how to repair.
- Did this help anything? I don't know. It was a desperation gamble, as I was trying to avoid buying a new coil at the time. See me install the new coil by clicking the Coil link in the menu on the left.
- Next I sold out to make 02¢
so I can fulfill my lifelong dream of owning a 1986 944 with blown head gaskets.
But no minivans!
- Then I finished my beer.
Donate to CharityIf this site has helped you, or even if it hasn't, please help care for abused and neglected children by making a donation to The Valley of the Moon Children's Home. That's right, abused and neglected children. Visit their website and try not to cry, you cold hearted bastard. Their site talks about how they achieved their goals and built a new home, but that was years ago. They still need cash to take care of all the kids there. Breaks my heart and pisses me off.
Think: Cars are expensive, powerful, and heavy. Before I start work, I face the possibility that I will destroy my vehicle, my own life, and innocent pedestrians' lives. If anyone messes with a 4000 lb machine capable of 100 mph, these are real possibilities. If I get in over my head, I call a professional mechanic. The information on this website is provided only for entertainment purposes, and it is not intended as advice on how to service a vehicle. For all you know I made this up. Don`t believe everything you read on the internet.
Disclaimer: The technical information in these documents is provided without any warranty whatsoever and at no cost. All information is in general terms and is not meant to apply to your particular situation, be current at the time you read it, or even be correct in the first place. Improperly maintained vehicles can lead to serious injury, death, or unavoidable accidents. The author is not responsible for any errors on this site, and does not make any claim at all about the validity, safety, or veracity of the information contained on this website. Any work you choose to do or not to do on your vehicle is done at your own risk. The information on this site is not intended to serve as a replacement for professional advice, professional workmanship, dealer service, union labor, or psychological counseling. The author disclaims any and all liability directly or indirectly arising from the application or use of any information or idea contained on this or any other web site. By opening this page, you agree to never sue anyone ever or allow anyone to be sued on your behalf. The appropriate professional should be consulted regarding your specific condition. BeerGarage.com does not take responsibility for the information posted on other sites to which it links.
Copyright (c) 2007-2015 BeerGarage.Com. All rights reserved.
Written in Notepad2!
Last modified: 11/25/2014