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NISSAN Pathfinder Manual Transmission Rebuild Page 1
Remove Transmission in my 1994 Nissan Pathfinder.


  1. I WD-40'd the exhaust bolts. It's a penetrant like PB Blaster or Liquid Wrench.
    Note:WD-40 in your eyes hurts.
    Exhaust bolts with penetrant


  2. With one long adapter, the breaker bar fit perfectly into this little curve in the pipe behind this catalytic converter.
    Exhaust pipe breaker bar


  3. This piece of the exhaust system came off surprisingly easily. No broken knuckles or broken bolts.
    Exhaust down pipes


  4. Looking up into the blackness of the exhaust system.
    Black inside my head    Carbon inside my head    Black inside my head


  5. I drained the transmission fluid. The Magnetic drain plug was free of metal shavings, good sign.
    Amsoil drainage


  6. The GL-4 Amsoil in there looked so clean, I was tempted to re use it. It had over 50k on it, so f it.
    Bye Bye Amsoil


  7. I marked the axle differential connection so when i reassemble it will still be balanced.
    Mark Rear Axle


  8. There is the pathfinder two piece axle.
    Two piece axle


  9. Rounded over a nut here. It was hard to reach and I couldn't get a socket or box end in there, had to use the open end.
    Axle joint nuts


  10. This is the part that goes into the transmission. I put a paper towel in there to keep it clean and it was dripping oil.
    Transmission end of axle Transmission end of axle


  11. There is the transmission end with a couple rags in it to keep it from dripping and keep it clean. Damn, that T bar is dirty.
    Transmission Drip Drip Amsoil


  12. There is the rear differential with no axle attached.
    Rear Diff


  13. Took the shift boot out from the rug. Six sheet metal screws held it in. After I stopped worrying about breaking something and used some force, it was easy to pull and push the rug aside and get to the screws. I bent the sheet metal and cut my hands pretty good too.
    Here's the metal plate out from under the rug. You can see the position of the screw holes.
    Shift Boot Below Shift Boot


  14. Removed the shift knob.
    Shift knob


  15. The outer shift boot, or "shift boot majora", and inner shift boot, or "shift boot minora", came off easily, revealing the third and final inner inner shift boot, also called the "transmission hymen". That came off really easily, but it was so fragile that I tore a hole in it.
    Seriously.
    I had to order a new one from the dealer.
    I feel dirty.
    Shift boot majora Shift boot minora Shift boot hymen


  16. Removing the shift knob snap ring. Only the inner one need come out. Then give her a good pull and pop. My snap ring pliers went pop too.
    Shift lever snap ring removal 1 Shift lever snap ring removal 2 Snap ring pliers break Shift lever pops out


  17. Protect the shift lever from dirt and dust.
    Shift this


  18. Next I removed the clutch slave cylinder. There it is on the front passenger side of the transmission. Two small bolts hold it on. It came off very easily.
    slave cylinder location slave cylinder bolts slave cylinder removed


  19. These are the three electrical connections on the passenger side of the transmission, neutral switch, backup light switch, and the speedometer.
    Transmission Electrical Connections


  20. Next I started to remove the rear transmission support. This piece was hooked to the exhaust pipe, and had to come off to make enough room to slide the support out once it was loose.
    exhaust support


  21. This is a view of the rear support loose. A bolt on either side, two bolts in the middle, the support bracket, and a lot of penetrant. You can also see the stock Nissan bottle jack supporting the engine oil pan.
    transmission support


  22. Unhooked the neg battery cable.


  23. Took out the starter. Super easy and not messy at all. Did it wearing a suit on my way to an early board meeting. Coffee didn't even get cold.


  24. I supported the transmission with my home-made transmission jack. I slid the rear transmission support back out of the way, and lowered the transmission about an inch to get some more clearance to the transmission bolts. There are nine bolts, plus the two that held in the starter.
    Transmission to Engine Bolts


  25. This socket extension setup was able to get to the bolts. It took me three hours to figure this out.
    Socket Extension


  26. I needed the jack that was supporting the engine to get the transmission out from under the car. I used a tiedown strap and a 2x3 to hold up the back half of the engine by the flywheel.
    Support Engine    Support Engine    Support Engine


  27. After a lot of finessing, cursing, wiggling, and pulling, I slid it back and lowered the transmission to the ground! It wasn't really stuck, it was just sort of levered or wedged in between the input shaft and the body of the car.
    Transmission Out


  28. Then I finished my beer.
    Beer

Next:
Opening Transmission Case in my 1994 Nissan Pathfinder.


Comments


Will wrote ( 6/29/2008 11:21:59 PM )


Garage wrote ( 7/9/2008 10:30:59 PM )


Sean wrote ( 9/30/2008 8:13:26 AM )


Garage wrote ( 10/1/2008 12:39:46 PM )


Garage wrote ( 10/1/2008 12:42:48 PM )


Sean wrote ( 10/6/2008 7:00:07 PM )


Cory wrote ( 2/4/2010 7:56:35 PM )


Garage wrote ( 2/7/2010 5:48:58 PM )


Don Mendell wrote ( 5/15/2012 4:35:44 AM )


Garage wrote ( 5/19/2012 7:52:31 PM )


Andrew Witryk (aka: 1QIKZ) wrote ( 7/15/2012 6:50:04 PM )


Garage wrote ( 7/20/2012 12:42:02 AM )


rod wrote ( 3/16/2014 8:33:18 AM )


BeerGarbage wrote ( 3/29/2014 11:07:52 AM )


jon wrote ( 8/13/2014 7:54:31 PM )


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