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SUBARUPictures of how I removed the dashboard and replaced the heater core on the Subaru Legacy Outback.


This is part 2 of the heater core replacement. Part 1 is "Heater Core" link in the menu to the left.
But first, lets pay some bills:
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  1. After sucking it up and getting my panties untwisted, I flushed out the heater core very gently. Probably did not need to do this. Next I blew through the hose and got most of the water out. I did not spill anything inside the cab.
    flush


  2. Now I gotta get the bar out. bolts and whatnot.


  3. That one in the back looked like a bear to remove, but this socket extension makes it easy. Wish I had thought of that yesterday, this is a shot of the reinstall.
    extension


  4. This little computer has to come out. Just four bolts. Four big bolts. Four big star bit security bolts. Do you have star bits with the center drilled for these security bolts? I don't.
    security bolts


  5. I do have vice grips!! Take that! I own you, Fuji Heavy Industries!
    vice grips


  6. Then these two more bolts which hold on these grounding clips and the middle part of the cross bar thing.
    clips


  7. This long one holds the Air Conditioner box to the x bar.
    long bolt


  8. Then a couple more bolts on this side.
    bolts


  9. That's out. Time for one more beer.
    x bar


  10. Finally time to get the heater box out. Two nuts on top, one wiring clip plug, and one clip which is already unplugged, but screwed on.
    things


  11. A bolt under the box. Took off the AC box nut too.
    yet more bolts


  12. That nut will fall down under the rug...


  13. ...and under this metal plate.


  14. Yank and pull and tug and swear and pry. And sweat and curse and heave. What the hell is holding it in there. Hey, presto.
    presto


  15. I hate you, heater box. Some screws from underneath hold the two halves together.
    heater box


  16. That's all that was holding it in there, some glue on the pipes held it fast to the firewall insulation.
    glue


  17. Yeah, perfect match.
    aftermarket parts


  18. Switch the pipes over.
    switch pipes


  19. Some foam insulation. This was a bit thick but ok.
    insulation


  20. There it is. All reassembled. No more leaks. Hooray.


  21. Reassembly...The reverse of removal!!!


  22. Next I sold out to make 02ยข so I can fulfill my lifelong dream of owning a 1986 944 with blown head gaskets.
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    But no minivans!


  23. Then I finished my beer.
    Beer


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Think: Cars are expensive, powerful, and heavy.   Before I start work, I face the possibility that I will destroy my vehicle, my own life, and innocent pedestrians' lives.   If anyone messes with a 4000 lb machine capable of 100 mph, these are real possibilities.   If I get in over my head, I call a professional mechanic.   The information on this website is provided only for entertainment purposes, and it is not intended as advice on how to service a vehicle.   For all you know I made this up.   Don`t believe everything you read on the internet.

Disclaimer: The technical information in these documents is provided without any warranty whatsoever and at no cost.   All information is in general terms and is not meant to apply to your particular situation, be current at the time you read it, or even be correct in the first place.   Improperly maintained vehicles can lead to serious injury, death, or unavoidable accidents. The author is not responsible for any errors on this site, and does not make any claim at all about the validity, safety, or veracity of the information contained on this website. Any work you choose to do or not to do on your vehicle is done at your own risk. The information on this site is not intended to serve as a replacement for professional advice, professional workmanship, dealer service, union labor, or psychological counseling.   The author disclaims any and all liability directly or indirectly arising from the application or use of any information or idea contained on this or any other web site.   By opening this page, you agree to never sue anyone ever or allow anyone to be sued on your behalf.   The appropriate professional should be consulted regarding your specific condition.    BeerGarage.com does not take responsibility for the information posted on other sites to which it links.

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Last modified: 11/25/2014
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